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«Classic Cast Iron Stove POTBELLY STD, LARGE & EXTRA LARGE PART NOS: 6910045, 6910040 & 6910075 USER GUIDE GC0711 INTRODUCTION Thank you for ...»

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Classic Cast Iron Stove

POTBELLY STD, LARGE & EXTRA LARGE

PART NOS: 6910045, 6910040 & 6910075

USER GUIDE

GC0711

INTRODUCTION

Thank you for purchasing this CLARKE Classic Cast Iron Stove.

Before attempting to install or use the stove, please read this manual

throughout and follow the instructions carefully. Thoroughly familiarise yourself

with this stove & it’s operation in order to ensure the safety of yourself and others around you. Henceforth, you can look forward to the stove giving you long and satisfactory service.

GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt which will be required as proof of purchase. This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for it’s intended purpose.

Faulty goods should be returned to their place of purchase, no product can be returned to us without prior permission. This guarantee does not effect your statutory rights.

PRODUCT SPECIFICATION

POTBELLY STD POTBELLY LARGE POTBELLY XL

Part Number 6910045 6910040 6910075

27.03 kg 47.2 kg Weight 17.05 kg 420 x 780 x 450 415 x 950 x 415 Dimensions (w x h x d) mm 370 x 620 x 370 Door Opening 95 x 70 mm 100 x 75 mm 139 x 114mm Nominal Heat Output 6.9 kW 9 kW 9.2 kW Space Heating Output 6.9 kW 9 kW 9.2 kW Efficiency 72.7 % 73.3 % 78.1 % Gas Mass Flow 2.94 g/s 2.70 g/s 4.70 g/s Fuel Wood Wood Wood Operation Intermittent Intermittent Intermittent Please note that details and specifications contained herein, are correct at the time of going to print. All data is applicable to wood burning use only.

CLARKE International reserve the right to change specifications at any time without prior notice.

INSTALLATION OF THIS PRODUCT

WARNING! AN ACCREDITED HEATING ENGINEER MUST CARRY OUT THE

INSTALLATION OF THIS STOVE. ALTERNATIVELY, SHOULD A NONACCREDITED ENGINEER UNDERTAKE THE INSTALLATION, YOUR LOCAL

BUILDING CONTROL OFFICER WILL BE REQUIRED TO APPROVE THE

COMPLETED INSTALLATION.

IT IS AN OFFENCE UNDER UK LAW, NOT TO COMPLY WITH THIS

MANDATORY REQUIREMENT.

IF THE STOVE IS NOT FITTED CORRECTLY, BY AN APPROVED PERSON, IT

COULD RESULT IN A HOUSE FIRE OR CARBON MONOXIDE POISONING.

READ ALL THE INSTRUCTIONS CAREFULLY BEFORE INSTALLATION

The instructions cover the basic principles to ensure satisfactory installation of the stove, although detail may need slight modification to suit particular site conditions. In all cases the installation must comply with current Building Regulation ‘J’, Local Authority Byelaws, European and National standards and any other specifications or regulations as they affect the installation of the stove.

The information contained in this manual includes extracts from the Building Regulations 2000 “Approved Document J”(Combustion Appliances and Fuel Storage Systems), updated October 2010. This guidance information in no way replaces your responsibility as an installer or end user to comply with the appropriate standards.

SAFETY WARNINGS FOR YOUR GUIDANCE

THIS STOVE WILL BE HOT when in operation and due care should be taken. Thick gloves should be used to operate the primary/ secondary controls or reaching inside the stove to position fuel or remove ash.

FIRES CAN BE DANGEROUS - Always use a fireguard in the presence of children, the elderly or the infirm. The fireguard should be manufactured in accordance with B.S. 6539 - Fireguards for use with solid fuel appliances.

DO NOT OVERFIRE - it is possible to fire the stove beyond its design capacity. This could damage the stove, so watch for signs of overfiring - if any part of the stove starts to glow red, the stove is in an overfire situation and the controls should be adjusted accordingly. Never leave the stove unattended for long periods without first adjusting the controls to a safe setting. Careful air supply control should be exercised at all times.

THIS STOVE MUST BE CONNECTED TO A SUITABLE FLUE OUTLET. Due

to high temperature this stove should be located well away from furniture and curtains. Children and adults should be alerted to the hazards of hot surfaces. Young children should be carefully supervised when they are in the same room as the stove. Do not place clothing or other flammable material on or near the stove.

Keep the stove area clear of combustible materials, flammable liquids or vapours.

CARBON MONOXIDE POISONING CAN BE FATAL. Carbon Monoxide detectors to BS EN 50291 are available for use in domestic premises and details are available in the official HETAS guide that can be viewed on their website at www.hetas.co.uk.

Due consideration should be given to the dangers of carbon monoxide poisoning following incomplete combustion of solid fuels in an enclosed space. See page 14 in this booklet.





GENERAL SAFETY RULES

1. ALWAYS read and understand the manual before installing and commissioning the stove.

2. ALWAYS ensure the stove is installed in accordance with local regulations.

3. ALWAYS ensure that the stove is correctly installed and positioned as described under POSITIONING AND INSTALLATION on page 7, and that the immediate area is kept clear.

4. ALWAYS check for damage before using the stove. Check for breakage of parts and any other condition that may affect the stoves performance.

Any damage should be properly repaired or the part replaced. If in doubt, DO NOT use the stove. Consult your local dealer.

5. ALWAYS keep children and visitors at a safe distance from the stove.

6. NEVER direct any kind of liquid on to the stove, particularly when it is hot.

7. NEVER use gasolene or other flammable liquids for fire starting.

8. NEVER use the stove to incinerate materials other than recommended fuels.

9. NEVER carry out any modifications to this product. If experiencing difficulty of any kind consult your local dealer.

10. The installation of the stove and chimney MUST comply with all National, European and local building regulations. It is the responsibility of the owner and the installer to ensure that the installation complies.

11. All rooms where a stove is situated must have a non-motorised air vent.

Refer to details contained in the Building Regulations.

12. Building Regulation “J” is the Government approved document covering the installation of solid fuel stoves.

UNPACKING & ASSEMBLY

UNPACKING Before assembling, please check contents against the following list and advise your dealer immediately if any parts are missing. Refer also to Parts List & diagram on pages 19 & 20.

Supplied loose:

1 x Lower Chamber (fitted with Riddling Grate XL) 1 x Base Plate 1 x Burn Chamber (fitted with Feed Door on XL) 1 x Top Plate 1 x Flue Connector & Butterfly Damper (XL only) 1 x Feed Chamber 1 x Ash Door (XL) 1 x Upper Chamber 1 x Grate

Supplied in Box:

1 x Pack of nuts, bolts & washers 4 x Legs 1 x Cooking Lid c/w handle (XL) 1 x Wire Handle

TOOLS REQUIRED

Phillips screwdriver Adjustable spanner Clarke Fire Cement ASSEMBLY Unpack the stove and remove the packing materials and the various loose components listed above. The numbers below refer to the diagram on page

20. Each section of the stove assembly should be connected by seating on a generous smearing of fire cement to provide a smoke-free joint.

1. Position the Burn Chamber (6) on the Lower Chamber (8), aligning the holes and securing with nuts and bolts.

2. Turn this assembly over on a soft surface such as the packing materials from the crate.

3. Secure the Base Plate (10) to the bottom of the Lower Chamber (8) with the nuts and bolts. (Only 3 bolts are required).

4. Attach all four legs using the nuts & bolts to create the assembly shown in Fig 1.

5. Return the stove assembly to the FIG 1 upright position and move to the desired location.

FIG 2b FIG 2a

6. If not already supplied assembled, install the riddling grate pieces, 7 and 7b (Potbelly XL only). Slide the grate into the opening, tilting it level before sliding the tongue though the operating slot in the Lower Chamber (8) as in Figs 2a & 2b.

For other models simply rest the FIG 3 grate disc in position on the lower chamber.

7. Position the Feed Chamber (4) on top of the Burn Chamber (6), align the holes and secure with nuts & bolts as shown in Fig 3.

8. Position the Upper Chamber (3) on top of the Feed Chamber (4), align the holes and secure with nuts & bolts.

9. Position the Top Plate (1) on top of the Upper Chamber (3), align the holes and secure with nuts & bolts.

10. Attach the Ash Door (9) to the front of the Lower Chamber (8).

11. Place the Cooking Lid in position on FIG 4 the Top Plate.

12. Attach the Flue Connector as shown in Fig 4 (XL only). The connector should be seated in place using a coating of fire cement.

13. Place stove in the desired location as shown in POSITIONING AND INSTALLATION.

WARNING: DUE TO THE WEIGHT OF THE STOVE IT IS RECOMMENDED

THAT TWO PEOPLE PERFORM THE POSITIONING & INSTALLATION.

POSITIONING AND INSTALLATION

In England and Wales, there are only two routes to legally install a domestic solid fuel or wood burning appliance. In other parts of the UK there are variations in legislation and processes.

You can either:

• Use a registered installer who can self certify that the work he does complies with the relevant Building Regulations; or

• The consumer applies to their local authority building control department for a building notice, and pays the appropriate fee.

It is generally worthwhile to use a HETAS registered installer who will supply a Certificate of Compliance as a record of the job and that it complies with Building Regulations. A copy of the certificate is forwarded to HETAS who notify the local authority on your behalf.

Failure to notify the work through the registration scheme (in this case HETAS) or directly to the local authority can lead to enforcement. It can also cause problems for future house sales if there is no official record of a compliant installation. All local regulations, including those referring to National and European Standards need to be complied with when installing this appliance.

For specific guidance when cast iron stoves are being installed in boats or homes with thatched roofs, please refer tothe SOLIFTEC website at;

www.soliftec.com/installation.htm

SUPPORTING FLOORS

The stove must only be installed on floors with an adequate load bearing capacity and if the existing construction is not suitable, additional measures such as a load distributing plate must be provided.

The hearth should be able to accommodate the weight of the stove and its chimney if the chimney is not independently supported. Stoves should stand wholly above hearths made of non-combustible board/sheet material or tiles at least 12mm thick, if the stove is not to stand in a recess and has been tested to an applicable standard to verify that it cannot cause the temperature of the upper surface of the hearth to exceed 100OC.

Constructional hearths should be made of solid, non-combustible material such as concrete or masonry, at least 125mm thick, including the thickness of any non-combustible floor and/or decorative surface.

Specific guidance for surfaces on which the stove may be allowed to stand is given in Approved Document J and must be followed.

When the stove is positioned near a wall constructed of flammable material, the distances shown on Fig 5 must be adhered to. Alternatively, a heat shield may be used, mounted according to the position of the fireplace. A firewall must be at least 100mm thick and typically made of brick, or concrete/stone.

MATERIAL CLEARANCES

The stove must have a minimum clearance of 1200mm to a combustible ceiling above.

Fig 5

It is recommended that the stove be installed at least 800mm from combustible materials. However, any household furnishings should be at least 1000mm away as they could be adversely affected by heat.

The stove can be recessed in a suitable sized fireplace but a permanent free air gap of at least 200mm must be left around the sides and top and at least 50 mm at the back of the stove to obtain maximum heat output and for access to the rear of the stove.

MINIMUM DISTANCE TO COMBUSTIBLE MATERIALS

Note: combustible material refers to any material that will degrade when subjected to heat e.g. plaster.

Due to the heat of a hot stove, a suitable fire guard should always be used to provide additional protection. Never allow young children to be left unsupervised in a room containing a hot stove.

Note; If in doubt, refer to the Building Regulations 2000 Approved Document “J”.

THE CHIMNEY The stove is supplied with a flue pipe connector for top mounting with the fixing screws supplied. The stove should never be connected to a shared chimney/flue system.

Flue pipes with a smaller cross-sectional area than that of the stove outlet should never be used. Flue pipes must not project into the chimney connector, such as to cause a restriction to the gas flow.

Sizes of flues in chimneys are stipulated in Table 2 of the Building Regulations 2000 Approved Document “J” as follows:



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